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Lifetime Efficiency at Fette Compacting focuses on a new manner of collaboration with customers. It is based on an analysis of the entire machine park. Just how well this works is demonstrated by an international pharmaceutical company where data-supported scenarios have already revealed an optimization potential of several millions.

Lofthouse produces Fisherman's Friend to the latest pharmaceutical standards. The family company has been working together with Fette Compacting since 2013. Lofthouse has already made more than a billion lozenges with the FE55 rotary presses.

Digital tools for training and troubleshooting

Innovation as a continuous process. As the inventor of segment technology, Fette Compacting has the highest level of experience with the system. Ongoing development and extension ensure that segments will also contribute to modern, efficient tablet production in the future.

Since 2017 Fette Compacting has been offering training sessions that address the specific knowledge gaps of employees in pharmaceutical production. A questionnaire (also online available) initially documents the current level of knowledge in relevant areas of competence. The results are used to prepare tailored training programs for individuals or teams. The case of a medium-sized pharmaceutical manufacturer shows: skill-based training enabled productivity to be increased in a short space of time.

Digitalization represents an enormous opportunity for the production of solid formulations but it also represents a challenge: products are becoming more individual, manufacturing processes more complex, and batches smaller. Digitally-connected production equipment is the answer to these requirements. Using RFID and smart software, it drives automation of the processes and makes production data available in real time.